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Infrared
Crucible
Quoin,
International received a contract from NAWCWD China Lake to design and
build IR Crucibles for the US Navy.
The IR
crucible, actually an infrared target, is basically a metal
container filled with material that burns at high temperatures which causes
the shell to glow red generating a mid-wave (3-5 microns). It heats to
about 1700 degree F and glows for a few minutes, emitting an infrared (IR)
signature. The crucibles are attached to Navy drones (a small target
aircraft with radar emitter) to test IR weapons (such as the Stinger) and
operate to make these target drones brighter and more visible to the
missiles by augmenting the amount of heat emitted. The intent of the
missile is to hone in on the target, located on the wing tip, without
hitting the drone.
The Navy had
been having a difficult time purchasing a quality crucible product worthy
of the cost. The previous crucible designs had a 50 per-cent failure rate.
Though one crucible is a fairly simple unit, when the product
malfunctions, a small ticket item can create mass (and expensive) test
failure.
The Navy
aware of Quoin’s reputation for developing the FireQuick flare products-
sought Quoin’s help last year in creating a new Infrared Crucible.
Engaging the Navy in the design process, Quoin reversed the engineering
tests by beginning with the faults of the previous crucibles. Quoin
developed a device that was not as explosive, using a "flammable
solid", which has fewer restrictions than that of an
"explosive." This increased the reliability factor 100 percent
and reduced the cost by half. Using a mix of compressed powder, this
innovative electric igniter (rather than a squib) costs only three cents
using common electrical components rather than an explosive.
Quoin will
manufacture the crucibles at their Ridgecrest CA facility.

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